Steamer
Operation
Manual
625-A
Product Identification
Temperature & Celsius/Fahrenheit &
DOWN Arrow Button
On/Off Rocker Switch
(left-side of unit)
UP Arrow Button
Steamer
Logo Button
Prince Castle
Logo Button
Spatula
External Meter Plug Inlet
(for calibration)
Product
Buttons
Start Button
LED Display
Control Panel
(1 thru 4)
TABLE OF CONTENTS
LIMITED WARRANTY
This product (with the exception of the water tube, part no. 625-197S) is
warranted to be free from defects in material and/or work- manship for a period
of two (2) years from date of original installation, not to exceed 30 months
from date of shipment from our factory. P.C. Boards and Heater Assemblies
are warranted for three (3) years from date of installation, not to exceed 42
months from date of shipment. Any component which proves to be faulty in
material and/or workmanship will be replaced or repaired (at the option of Prince
Castle, Inc.) without cost to the customer for parts or labor. This warranty covers
on location service (i.e. trip charges and/or mileage). Travel mileage is limited
to 100 miles (200 kilometers) round trip (one trip warranty) from an authorized
service agency or its sub-service agency.
Product Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Temperature Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
View Firmware Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Manual Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Programming Product Name & Water Cycle . . . . . . . . . . . . . . . . . . . . . . . .4
Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Cleaning - Daily . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Cleaning - Monthly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Exploded View and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
This warranty is subject to the following exceptions/conditions:
• Use of any non-genuine Prince Castle parts voids this warranty.
• All labor shall be performed during regular work hours. Overtime premi-
um will be charged to the buyer.
• Damage caused by carelessness, neglect, and/or abuse (e.g., dropping,
tampering or altering parts, equipment damaged in shipment, by fire,
flood or an act of God) is not covered under this warranty.
SANITATION
355 East Kehoe Blvd. • Carol Stream, IL 60188
Phone: 630-462-8800 • Toll Free: 1-800-PCASTLE
revA
Printed in USA 0910 © 2003
Steamer 625-502
Steamer
625-A
Temperature Adjustment
A. Press and hold the TEMPERATURE button. The display will
show the current temperature setting for Celsius (C) or
Fahrenheit (F).
B. While holding the TEMPERATURE button, press the C/F button
to change the setting between Fahrenheit and Celsius.
C. Release the TEMPERATURE button to store the new value.
A. Press and hold the Steamer LOGO button first, then
press and hold TEMPERATURE button for approximately
6 seconds.
1
2
The display will show SET TEMP.
B. Press the Steamer LOGO button again to display the
current set temperature.
255
set temp
129 C
255 F
Platen temperature can be set between 129°-152°C (265°- 305°F).
Pre-set at factory to 140°C (285°F) .
The CAL TEMP mode is used to calibrate the platen temperature
with an external meter connected to the meter plug inlet on the
bottom right side of the unit. Add ± 5°C (± 10°F) .
3
4
A. Press the UP or DOWN Arrow buttons to scroll to the
desired temperature.
Repeat Step 2A
B. Press the Steamer LOGO button to store the desired
temperature and exit the SET TEMP mode.
A. Press the UP and DOWN Arrow buttons to scroll to CAL TEMP.
B. Press the Steamer LOGO button again to display the current
calibration temperature.
C. Press the PRODUCT 2 button to zero any previous calibration
offset value. The display will now show the platen temperature
without any calibration offset.
NOTE: Pressing the PRODUCT 3 button at any time exits the
Program mode without storing the change.
TEMP 275
TEMP 275
CAL 245
CAL TEMP
A. Press the UP or DOWN Arrow buttons until the temperature
readout matches the calibration reading.
B. Press the Steamer LOGO button to store the desired tem-
perature and exit CAL TEMP mode.
Factory Presets
5
Loading factory presets restores the unit to factory settings and voids
all user programmed information.
A. During power up, press and hold both PRODUCT 1 and PRODUCT 4
buttons within 3 seconds. The display will flash PRESETS LOADED.
B. Release both buttons.
NOTE: Pressing the Product 3 button at any time exits the
Program mode without storing the change.
Default Factory Presets:
ON OFF Cycles
All
1
3
2
presets loaded
CAL 265
CAL 265
View Firmware Version
Manual Reset
Press and hold the Seamer LOGO button first, then press and
hold the START button.
A hi-limit thermostat will turn off electrical power to the platen and
control circuits if the unit overheats.
The display will show the current firmware version.
Turn the unit off and allow to cool (approximately 10-15 minutes).
A manual reset is located on the back of the unit. Once the unit has
cooled sufficiently, press the manual reset and restart the unit.
NOTE: If the unit continues to shut-off due to overheating, contact your
authorized Prince Castle Service Agency.
Manual Reset
. VERS XX.XX
revA
3
Printed in USA 0910 © 2003
Steamer 625-502
Steamer
625-A
Programming Product Name & Water Cycle
A. Press and hold the LOGO button and a PRODUCT button for
approximately 6 seconds. The display will show the current
assigned product for the button pressed.
The Program button menus can be changed to any of the
following menu items.
1
PROD1 thru PROD12 can be selected to program additional
product names.
NOTE: A decimal point will appear and flash on the right side of
the display to indicate Programming mode.
“– – – –” can be used when no product name selection is desired.
Filet
Large
PROD1
PROD6
PROD11
PROD2
PROD7
PROD12
PROD3
PROD8
– – – –
PROD4
PROD9
PROD5
PROD10
FILET
Press and hold the Prince Castle LOGO button first, then press
and hold the Steamer Logo button for 6 seconds.
B. Press the UP or DOWN Arrow button to scroll through the
product selections.
C. Press the Steamer LOGO button to store the new product
name.
2
3
The display will show the product name with the left-most
character display or decimal point flashing.
To enter custom product names, proceed to step 3.
NOTE: Must be in Programming mode.
NOTE: Pressing the Product 3 button at any time exits the
Program mode without storing the change.
PROD 1
PROD 1
PROD 1
A. Press the UP or DOWN Arrow buttons to change the
left-most character.
B. Press the Product 1 or Product 4 button to move the cursor
to the next character.
The display now shows the product’s water valve ON time in
seconds.
5
4
C. Repeat steps A and B for each character.
D. Press the Steamer LOGO button to store the new
product name.
NOTE: Pressing the Product 3 button at any time exits the
Program mode without storing the change.
ON
1.1
CHKN 1
CROD 1
A. Press the UP or DOWN Arrow buttons to change the valve
ON time.
B. Press the Steamer LOGO button to store the new valve
The display now shows the product’s water valve OFF time
in seconds.
7
6
ON time.
NOTE: Pressing the Product 3 button at any time exits the
Program mode without storing the change.
OFF
2.5
ON 1.1
ON 1.1
4
Printed in USA 0910 © 2003
Steamer 625-502revA
Steamer
625-A
A. Press the UP or DOWN Arrow buttons to change the valve
OFF time.
B. Press the Steamer LOGO button to store the new valve
The display now shows the product’s number of on-off water
valve cycles.
8
9
OFF time.
NOTE: Pressing the Product 3 button at any time exits the
Program mode without storing the change.
CYCLES 2
OFF 3.0
OFF 3.0
A. Press the UP or DOWN Arrow buttons to change the
number of water cycles.
B. Press the Steamer LOGO button to store the new water
cycle number and exit the Programming mode.
10
11
The display now shows the current product set temperature.
NOTE: Pressing the Product 3 button at any time exits the
Program mode without storing the change.
255
CYCLES 3
CYCLES 3
The display now shows the time delay between when the
product is finished and when the alarm sounds.
The delay can be set for 0.0 to 10.0 seconds.
A. Press the UP or DOWN Arrow buttons to scroll to the
desired time delay.
B. Press the Rapid Steamer LOGO button to store the desired
time and to exit the Programming mode. .
Platen temperature can be set between 129°-176°C (265°- 350°F).
13
12
A. Press the UP or DOWN Arrow buttons to scroll to the
desired temperature.
B. Press the Rapids Steamer LOGO button to store the desired
temperature.
NOTE: Pressing the PRODUCT 3 button at any time exits the
Program mode without storing the change.
NOTE: Pressing the PRODUCT 3 button at any time exits the
Program mode without storing the change.
TEMP 275
TEMP 275
AL DLY 2.5
5
Error Messages
ERROR MESSAGES
No Heat Error.
ACTION
Call service technician.
5
Printed in USA 0910 © 2003
Steamer 625-502revA
Steamer
625-A
Cleaning - Daily PM Tasks
The following equipment is required:
WARNING
Turn the unit off and unplug the power cord from the electrical recep-
tacle. Proceed with caution, unit is still hot!
•
•
Detergent or Cleaner
Delimer/Lime Scale Remover
(as required)
CAUTION
This unit is not watertight. Do not clean with a water jet/jet spray. Do
not immerse the unit in water.
•
•
•
Sanitizer
Do not use abrasive materials such as scrapers, steel wool, etc. to
clean the spatula or steam chamber.
Clean sanitized towel
Protective (insulated) gloves
While wearing protective gloves:
While wearing protective gloves, remove the top cover by
pulling up and off the unit.
2
1
A. Remove spatula.
B. Remove the top
plate by carefully
sliding it forward
and out of the unit.
Top Cover
Top Plate
Spatula
C. Remove the venturi
plate.
Venturi Plate
A. Wash top cover, top plate, and venturi plate in a solution of
Wipe the steam chamber surface with a clean sanitized cloth.
3
4
detergent and water.
B. Rinse with clean water, and then sanitize in a solution of
OPTIONAL: If the surface shows
signs of excessive calcium and
lime buildup, dissolve two tea-
spoons of delimer in a
sanitizer.
C. Let air dry.
small coffee cup with 100mI of
water. Pour half on each side.
Using a clean sanitized towel,
wipe the internal surfaces of the
steam chamber. Allow to sit for
5 minutes. Using a clean sani-
tized towel,thoroughly rinse and
wipe, the internal surfaces of
the steam chamber.
Wash all external surfaces of the steamer with a solution of
detergent and water. Using the solution ina spray bottle,
spray directly onto a clean sanitized towel and wipe the unit
clean.
Reassemble the unit.
5
6
Turn the unit on. When unit is preheated, run a minimum of
four cycles to prime the unit and remove any residual cleaner.
It is recommended that the steamers go through a deliming
procedure at least once a month. Some hard water areas may
require increased deliming based upon actual buildup.
CAUTION
Do not spray directly on the unit or use abrasive cleaners!
6
Printed in USA 0910 © 2003
Steamer 625-502revA
Steamer
625-A
Cleaning - Monthly PM Tasks
The following equipment is required:
WARNING
Turn the unit off and unplug the power cord from the electrical recep-
tacle. Proceed with caution, unit is still hot!
•
•
Detergent or Cleaning Solution
Delimer/Lime Scale Remover
(as required)
CAUTION
This unit is not watertight. Do not clean with a water jet/jet spray. Do
not immerse the unit in water.
•
•
•
Sanitizer
Do not use abrasive materials such as scrapers, steel wool, etc. to
clean the spatula or steam chamber.
Clean sanitized towel
Protective (insulated) gloves
While wearing protective gloves, remove the top cover by
pulling up and off the unit.
While wearing protective gloves:
2
1
A. Remove spatula.
B. Remove the top
plate by carefully
sliding it forward
and out of the unit.
Top Cover
Top Plate
Spatula
C. Remove the
venturi plate.
Venturi Plate
A. Wash top cover, top plate, spatula, and venturi plate in a
Pour a solution of Delimer into the steam chamber.
Let solution soak for at least 15 minutes.
3
4
solution of detergent and water.
B. Rinse with clean water, and then sanitize in a solution of
sanitizer.
C. Let air dry.
IMPORTANT. It is not recommended
to leave open container of delimer around
A. Clean stem injection ports with a paper clip or small wire.
B. Rinse with clean water.
5
C. Wash all external surfaces of the steamer with a solution of
detergent and water in a spray bottle.
Spray directly onto a clean sanitized towel and wipe
the unit clean.
D. Reassemble the unit.
CAUTION
Do not spray directly on the unit or use abrasive cleaners!
7
Printed in USA 0910 © 2003
Steamer 625-502revA
Steamer
625-A
Exploded View and Parts List
Ref. Part No.
Description
Qty.
1
2
3
625-129S
78-233S
625-193S
625-205S
625-145S
625-130S
197-232S
66-045S
625-071S
88-497S
Spatula Assembly
Switch, Rocker, 20A
Membrane Switch Assembly
Display PC Board
Cover, Top
Gasket, Silicone
Legs (Pkg. of - 4)
Strain Relief
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
5
6
7
8
9
4
Tube, Water
Mini-Jack, K-Type
Top Plate
10 625-064S
11 625-085S
12 625-083S
13 625-077S
14 65-059S
15 625-154S
16 625-065S
17 625-082S
18 72-365S
19
17
Manual Reset
10
Water Valve Assembly
Fitting, Water Valve
Relay, 40A
Main PC Board
Venturi Plate
Probe, 1000 ohm RTD
Line Cord Assembly
Plug included in 18
1
5
16
6
7
86-255S
66-061S
Legs, 1" High (Pkg. of 4)
Strain Relief
Line Cord Assembly
1
1
1
18 72-379S
3
625 Accessories (not shown)
625-253S
Regulator Assembly Kit
1
19
7
15
11
18
12
8
2
13
6
9
14
8
Printed in USA 0910 © 2003
Steamer 625-502revA
Steamer
625-A
Notes
10
Printed in USA 0910 © 2003
Steamer 625-502revA
Steamer
625-A
Notes
11
Printed in USA 0910 © 2003
Steamer 625-502revA
Steamer
625-A
Notes
12
Printed in USA 0910 © 2003
Steamer 625-502revA
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